Design For Manufacture (1) | 1-JAN-2023 | ||||
Serial NO. | Procedure | Item | Large volume (S<100 m²) | Middle volume (S<10 m²) | Prototype(S<1m²) |
1 | Inner layer (18um, 35um, 70um etc are finished copper. If not mentioned copper, finished 1oz is the default value ) | Min.dielectric layer | 0.1mm | 0.1mm | 0.05mm |
2 | Min.track and spacing | 5/5mil(18um) | 4/4mil(18um) | 3/3.5mil(18um) | |
3 | 5/5mil(35um) | 4/4mil(35um) | 3/4mil(35um) | ||
4 | 7/9mil(70um) | 6/8mil(70um) | 6/7mil(70um) | ||
5 | 9/11mil(105um) | 8/10mil(105um) | 8/9mil(105um) | ||
6 | 13/13mil(140um) | 12/12mil(140um) | 12/11mil(140um) | ||
7 | Min.distance from drill to conductor | 4 Layer 10mil,6 layer 10mil,8-12 layer 12mil | 4 layer 8mil,6 layer 8mil,8-12 layer 10mil,14-20 layer 14mil,22-32 layer 18mil | 4 layer 6mil,6 layer 6mil,8-14 layer 8mil,16-22 layer 12mil,24-32 layer 14mil | |
8 | Min.width of annular ring on inner layer | 4 Layer 10mil(35um),≥6 Layer 14mil(35um) | 4 Layer 8mil(35um),≥6 layer 12mil(35um) | 4 Layer 6mil(35um),≥6 Layer 10mil(35um) | |
9 | Inner layer isolation ring width(Min) | 10mil (35um) | 8mil (35um) | 6mil (35um) | |
10 | Min.via pad diameter | 20mil (35um) | 16mil (35um) | 16mil (35um) | |
11 | Min. distance from board edge to conductor(no copper exposured) | 14 mil(35um) | 12 mil(35um) | 8 mil(35um) | |
12 | Maximum copper weight (Inner layer) | 12 OZ( 420 um ) | 12 OZ ( 420 um ) | 12 OZ ( 420 um ) | |
13 | Different copper foil between layers | 17.5 / 210 um | 17.5 / 210 um | 17.5 / 210 um | |
14 | Inner layer BGA channel | Above 5 mil (18 um, 35 um coppper), above 6.5 mil (70um copper) | |||
15 | AOI | Copper weight | 105um | ||
16 | Test capability | 2mil /2mil |
Serial NO. | Procedure | Item | Manufacturing capability | ||
Large volume (S<100 m²) | Middle volume (S<10 m²) | Prototype(S<1m²) | |||
17 | Laminating | Tolerance of laminating thickness | ±10% PCB thick | ±10% PCB thick | ±8% PCB thick |
18 | Maximum laminating thickness | 10.0mm | 10.0mm | 10.0mm | |
19 | Laminating alignment accuracy | ≤±4 mil | ≤±3 mil | ≤±3 mil | |
20 | Drill (18um, 35um, 70um etc are finished copper. If not mentioned copper, finished 1oz is the default value ) | Min.diameter of drill bit | 0.1mm | 0.1mm | 0.1mm |
21 | Min.diameter of slot router | 0.50mm | 0.50mm | 0.50mm | |
22 | Min.tolerance of PTH slots | ±0.102mm | ±0.102mm | ±0.102mm | |
23 | Max.aspect ratio | 1:16 | 1:16 | 1:16 | |
24 | Hole tolerance | ±3mil | ±3mil | ±3mil | |
25 | Space of via to via | 6mil(same net),12mil(different net) | 6mil(same net),12mil(different net) | 6mil(same net),12mil(different net) | |
26 | Space of component hole to component hole | 10mil(same net),10mil(different net) | 10mil(same net),10mil(different net) | 10mil(same net),10mil(different net) | |
27 | Controlled drill | Tolerance of depth | +/- 2mil | ||
28 | Concentric Accuracy of Back drill hole | +/- 2mil | |||
29 | Dielectric thickness of Back drill | ≥4mil | |||
30 | Diameter of back drill | 0.3mm ~ 6.5mm | |||
31 | Back drill STUB | 2~6 mil | |||
32 | Laser drill | Surface copper | 9-12um | ||
33 | Diameter | 4mil, 5mil | |||
34 | Material | Epoxy(106, 1080, 2113), Hydracarbon, PPO/PPE | |||
35 | Etching | Min.width of etching logo | 8mil(12um,18um base copper),10 mil (35um base copper),12 mil(70um) | ||
36 | Etch factor | 1.6-2.2 | 1.6-2.2 | 1.6-2.2 | |
37 | Outer layer(18um, 35um, 70um etc are finished copper. If not mentioned copper, finished 1oz is the default value ) | Min.via pad diameter | 20mil | 16mil | 16mil |
38 | Min.BGA pad diameter | 8mil | 8mil | 8mil | |
39 | Min.track and spacing | base copper 12um, finished 30um | 2.5mil / 2.5mil | ||
base copper 17um, finished 35um | 2.8mil / 2.8mil | ||||
base copper 35um, finished 53um | 3.5mil / 3.5mil | ||||
base copper 53um, finihsed 70um | 5.0mil / 5.0mil | ||||
base copper 70um, finished 87.5um | 5.0mil / 6.0mil | ||||
40 | base copper 87.5um | 7.0mil / 7.0mil | |||
41 | base copper 105um | 8.0mil / 8.0mil | |||
42 | base copper 140um | 10.0mil / 10.0mil | |||
43 | base copper 175um | 11mil / 11mil | |||
44 | base copper 210um | 12mil / 12mil | |||
45 | 6oz ~ ≤12oz: For each additional 1 oz, the capacity increases by 1.5/1.5 mil. | ||||
46 | Minimum grid | 10/10mil(35um) | 8/8mil(35um) | 4/8mil(35um) | |
47 | Min.space (conductor to pad, pad to pad) | 6mil(18um) | 5mil(18um) | 4mil(18um) | |
6mil(35um) | 5mil(35um) | 4mil(35um) | |||
9mil(70um) | 8mil(70um) | 7mil(70um) | |||
11mil(105um) | 10mil(105um) | 9mil(105um) | |||
13mil(140um) | 12mil(140um) | 11mil(140um) | |||
48 | Different copper foil between layers | 17.5 / 210 um |
Serial NO. | Procedure | Item | Manufacturing capability | ||
Large volume (S<100 m²) | Middle volume (S<10 m²) | Prototype(S<1m²) | |||
49 | Solder mask (18um, 35um, 70um etc are finished copper. If not mentioned copper, finished 1oz is the default value ) | Maximum via-plug diameter | 0.65mm | 0.65mm | 0.65mm |
50 | Maximum PCB finished thickness of via-plug | 3.2mm | 3.2mm | 3.2mm | |
51 | Min.width of solder mask bridge | base copper ≦35um | Green | 4mil | |
52 | Others | 5mil | |||
53 | copper 70-140um | All of colours | 6mil | ||
54 | base copper >140um | All of colours | 8 mil | ||
55 | Min. solder mask opening | single side 1mil (full gold plated PCB, partial area 2mil is allowed; Other PCB, parital area 1.5mil is allowed. | |||
56 | Min.solder mask covering traces. | 1.5mil (partial area 1.0mil is allowed | |||
57 | Min. width of opening characters | 8mil | |||
58 | Min.width of solder mask characters | 9mil(35um) | 9mil(35um) | 8mil(35um) | |
59 | Min.thickness of Solder mask | 9um(35um) | 9um(35um) | 9um(35um) | |
60 | Max.thickness of solder mask | 30um(35um) | 30um(35um) | 30um(35um) | |
61 | Colour | Green, Yellow, Orange, Black, Blue, Red, White, Matt green, Matt black, Matt blue, Purple, Gray | |||
62 | Tolerance of Thickness | ±5um | |||
63 | Min.height of opening character | 8mil | |||
64 | Notation / Characters (Silkscreen) | Min.width and height | 12um, 18um base copper | Width: 4mil | Height: 25mil |
65 | 35um base copper | Width: 4mil | Height: 30mil | ||
66 | ≥70um base copper | Width: 6mil | Height: 45mil | ||
67 | Min.gap from Characters to pads | 6mil | 6mil | 5mil | |
68 | Colour | White, Black, Yellow | |||
69 | Notation / Characters (Inkjet) | Min.Width | 2mil | 2mil | 2mil |
70 | Min.Height | base copper ≦70um: 20mil | |||
71 | base copper >70um: 30mil | ||||
72 | base copper >140um: 40mil | ||||
73 | Colour | White |
Serial NO. | Procedure | Item | Manufacturing capability | ||
Large volume (S<100 m²) | Middle volume (S<10 m²) | Prototype(S<1m² | |||
74 | Carbon ink | Carbon ink covers conductor or pads | 14mil | 13mil | 12mil |
75 | Mid distance from carbon ink to pads | 12mil | 11mil | 10mil | |
76 | Peelable mask | Peelable mask covers conductor or pads | 8mil | 7mil | 6mli |
77 | Min.distance from peelable mask to pads | 14mil | 13mil | 12mil | |
78 | Max.via-plug of Silk-screen method | 2.0mm | 2.0mm | 2.0mm | |
79 | Max. via-plug of aluminum foil method | 4.5mm | 4.5mm | 4.5mm | |
80 | HASL | PCB thickness of HASL | 0.6-4.0mm (Hole less 0.5mm should be use via-plug or mask-tent ) | ||
81 | HASL PCB Size | 22" x 24.5" (558.8mm x 622.3mm) | |||
82 | Min.BGA size of HASL | 10mil | |||
83 | Min. spacing for HASL dense board without solder mask | 6mil | |||
84 | Thickness of Surface finish | ENIG | Nickle | 0.5~8um | |
85 | Gold | 0.025~0.127um | |||
86 | Edge connector / Gold finger | Nickle | 2.5~12.7um | ||
87 | Gold | 0.125~2.0um | |||
88 | HASL | 2.54-6.35um | |||
89 | OSP | 0.2-0.4um | |||
90 | Immersion tin (Horizontal) | 0.8-1.5um | |||
91 | Immersion silver (Horizontal) | 0.1-0.3um | |||
92 | ENEPIG | Nickle | 3~10um | ||
93 | Palladium | 0.05~0.4um | |||
94 | Gold | 0.025~0.127um |
Serial NO. | Procedure | Item | Manufacturing capability | ||
Large volume (S<100 m²) | Large volume (S<100 m²) | Prototype(S<1m²) | |||
95 | CNC Router Contour | Method of contour process | CNC milling, V-CUT, Break-out tap, break-out holes, Punching | ||
96 | Minimum router | 0.6mm | |||
97 | Accuracy of contour | ±0.15mm | ±0.13mm | ±0.1mm | |
98 | Min.distance of milling contour(no copper exposure) | 10mil | 10mil | 8mil | |
99 | V-CUT | Angle of V-CUT | 20°、30°、45°、60° ±5 ° | ||
100 | Minimum distance for V-CUT without exposing copper | 0.3mm (20° tool), 0.4mm (30° tool), 0.5mm (45° tool), 0.65mm (60°) | |||
101 | Small Board V-Cut Machine | Minimum board width: | 40mm | ||
102 | Maximum board width: | 470mm | |||
103 | Minimum board thickness: | 0.4mm | |||
104 | Maximum board thickness: | 2.0mm | |||
105 | Non-continuous V-CUT spacing: | ≥ 8 mm | |||
106 | Big Board V-Cut Machine | Minimum board thickness: | 0.4mm | ||
107 | Maximum board thickness: | 3.5mm | |||
108 | Non-continuous V-CUT spacing: | ≥ 15 mm | |||
109 | Minimum V-CUT residual thickness. | 0.2mm | |||
110 | V-CUT residual thickness tolerance | ±0.075 mm (only positive tolerance is allowed when residual thickness is 0.2) | |||
111 | Alignment tolerance for upper and lower V-CUT lines | ±0.075 mm | |||
112 | Min. distance from edge to V-Cut (no copper exposure) | 18mil (1.6mm Thick, 20 degree V-groove cutter) | 14mil(1.6mm Thick, 20 degree V-groove cutter) | 12mil (1.6mm Thick, 20 degree V-groove cutter) | |
113 | 20mil (1.6mm Thick, 30 degree V-groove cutter) | 18mil (1.6mm Thick, 30 degree V-groove cutter) | 16mil (1.6mm Thick, 30 degree V-groove cutter) | ||
114 | 16mil (1.6mm Thick, 30 degree V-groove cutter) | 22mil (1.6mm Thick, 45 degree V-groove cutter) | 20mil (1.6mm Thick, 45 degree V-groove cutter) | ||
115 | 30mil (1.6mm Thick, 60 degree V-groove cutter) | 28mil (1.6mm Thick, 60 degree V-groove cutter) | 26mil (1.6mm Thick, 60 degree V-groove cutter) |
Serial NO. | Procedure | Item | Manufacturing capability | ||
Large volume (S<100 m²) | Large volume (S<100 m²) | Prototype(S<1m²) | |||
116 | Flying Test | Board thickness of flying probe test | 0.05-10.0mm | ||
117 | Standard flying probe size | 22" x 26" (558.8mm x 660.4mm) (including four-wire low resistance) | |||
118 | Maximum test size | 30" x 47.2" (762mm x 1198.88mm) | |||
119 | Minimum distance from test points to board edge. | 0.5mm (Limited to one set of opposite edges.) | |||
120 | Minimum continuity resistance | 10 Ω | |||
121 | Maximum insulation resistance | 100 MΩ | |||
122 | |||||
123 | Maximum voltage | 500 V | |||
124 | Minimum pads | 3 mil | |||
125 | Minimum pad spacing | 3.9 mil | |||
126 | Special tolerance | Panel size of fixture test method | Size≤460X380mm, Small size can be compensated through manufacturing procedure | ||
127 | Board thickness of fixture test method | 0.4-6.0mm | |||
128 | Tolerance of press-fit hole | ±2mil | |||
129 | Tolerance of NPTH | ±2mil | |||
130 | Tolerance of PCB thickness | 1.0mm≥PCB thickness, Tolerance ±0.1mm;1.0mm≤PCB thickness, Tolerance ±10% | |||
131 | Tolerance of depth of countersunk hole | ±0.2mm | |||
132 | Depth tolerance of blind slot | ±0.2mm | |||
133 | Maximum shipment size | Size≤1200X600mm(Double side, no test required) | |||
134 | Size≤1000X600mm( Multilayer, no test required) | ||||
135 | Minimum shipment size | 5mm x 5mm | |||
136 | PCB thickness | 0.13-10.0mm | |||
137 | Max. drill diameter | Size≤6.5mm (Counterbore or router will be used for holes more than 6.5mm, Min.tolerance ±0.1mm ) | |||
138 | Max. countersink diameter | Size≤6.5mm Countersink can be used counterbore drill or router) | |||
139 | Distance of Bevel | Size≥11mm | Size≥5mm | Size≥5mm | |
140 | Thickness of peelable mask | 0.3-1.5mm ±0.15mm |