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High-Performance RT/duroid 5880 3-Layer PCB for RF Microwave Circuits


1.Introduction

Rogers RT/duroid 5880 high-frequency laminates are PTFE composites reinforced with glass microfibers, designed for demanding stripline and microstrip circuits. Their randomly oriented microfibers ensure exceptional dielectric constant uniformity (2.2 ±0.02) across panels and frequencies, making them ideal for Ku-band and beyond.


With an ultra-low dissipation factor (0.0009 at 10 GHz) and resistance to solvents used in PCB fabrication, RT/duroid 5880 laminates are machinable and reliable for applications like radar systems, broadband antennas, and millimeter-wave designs.


2.Key Performance Features

Dielectric Constant 2.2 ±0.02 at 10 GHz
Dissipation Factor 0.0009 at 10 GHz
Thermal Stability TCDk of -125 ppm/°C
Moisture Absorption 0.02%
CTE X 31 ppm/°C, Y 48 ppm/°C, Z 237 ppm/°C
Isotropic Properties Uniform electrical performance


3.PCB Specifications at a Glance

Specification Details
Base Material RT/duroid 5880 / RO4450F
Layer Count 3 layers
Board Dimensions 49.1mm × 43.2mm (±0.15mm)
Minimum Trace/Space 5/7 mils
Minimum Hole Size 0.4mm
Via Type Through-hole only (No Blind vias)
Finished Board Thickness 3.3mm
Copper Weight 1oz (1.4 mils) all layers
Via Plating Thickness 20 μm
Surface Finish Immersion Gold (ENIG)
Silkscreen None (Top/Bottom)
Solder Mask None (Top/Bottom)
Electrical Testing 100% tested prior to shipmen


4.PCB Stackup: 2-layer rigid PCB

Copper_layer_1 - 35 μm
RT/duroid 5880 - 1.575 mm (62mil)
Copper_layer_2 - 35 μm
RO4450F Bonding ply - 0.102mm (4mil)
RT/duroid 5880 - 1.575 mm (62mil)
Copper_layer_3 - 35 μm


5.PCB Statistics:

Components: 8
Total Pads: 29
Thru Hole Pads: 17
Top SMT Pads: 12
Bottom SMT Pads: 0
Vias: 8
Nets: 4


6.Benefits

Uniform electrical properties across frequencies
Machinable and solvent-resistant
Lowest loss among reinforced PTFE materials
Reliable in high-moisture environments


7.Typical Applications

76-81 GHz automotive radar sensors
Patch antennas for mm-wave radar
RF feed networks
Multi-chip radar IF layers


8.Quality Assurance

IPC-Class 2 compliant
100% electrical tested
Global availability
Gerber RS-274X support


RT/duroid 5880 combines precision, durability, and performance for advanced RF and microwave designs.


 

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