Home > Newly Shipped PCB > Wangling F4BTMS1000 2-Layer 0.4mm OSP PCB – Aerospace & RF Applications

F4BTMS1000 PCB 2-layer 10mil OSP
PCB Material:Wangling F4BTMS1000 (Ceramic-filled PTFE) / 0.4mm
MOQ:1PCS
Packaging:Vacuum / Anti-static Packaging
Delivery Period:7-10 working days
Payment Method:T/T, Paypal
 

Wangling F4BTMS1000 2-Layer 0.4mm OSP PCB – Aerospace & RF Applications


1. Introduction to Wangling F4BTMS1000 PCB

The F4BTMS series is an upgraded version of the F4BTM series. It has achieved a technological breakthrough in material formulation and manufacturing processes. The material has been enriched with a significant amount of ceramics and reinforced with ultra-thin and ultra-fine glass fiber cloth, resulting in substantial improvements in material performance and a broader range of dielectric constants. It is a high-reliability material suitable for aerospace applications and can replace similar foreign products.


By incorporating a small amount of ultra-thin and ultra-fine glass fiber cloth and a large amount of uniformly distributed special nano-ceramics mixed with polytetrafluoroethylene resin, the negative effects of glass fiber on electromagnetic wave propagation are minimized. This reduces dielectric loss, enhances dimensional stability, and decreases the X/Y/Z anisotropy of the material. It also increases the usable frequency range, improves electrical strength, and enhances thermal conductivity. Additionally, the material exhibits excellent low thermal expansion coefficient and stable dielectric temperature characteristics.


The F4BTMS series comes with RTF low roughness copper foil as a standard feature, which reduces conductor loss and provides excellent peel strength. It can be used with either copper or aluminum bases.


This 2-layer rigid PCB is constructed entirely with Wangling F4BTMS1000 as the core material, making it ideal for demanding aerospace, military radar, satellite communication, and phase-sensitive antenna applications.


F4BTMS1000 PCB 2-layer 10mil OSP


2. Key Features of Wangling F4BTMS1000 PCB

Dielectric constant (Dk) of 10.2 at 10 GHz with tolerance of ±0.2

Dissipation factor of 0.0020 at 10 GHz and 0.0023 at 20 GHz

CTE X-axis: 16 ppm/°C, Y-axis: 18 ppm/°C, Z-axis: 32 ppm/°C (-55°C to 288°C)

Low thermal coefficient of Dk: -320 ppm/°C (-55°C to 150°C)

High thermal conductivity of 0.81 W/(m·K)

Low moisture absorption of 0.03%

UL 94 V-0 flammability rating

Excellent radiation resistance and low outgassing performance

Stable Dk and low loss up to 40 GHz


3. Benefits of Wangling F4BTMS1000 PCB

Tight Dk tolerance and excellent batch-to-batch consistency

Ultra-low dielectric loss

Stable Dk and low loss up to 40 GHz for phase-sensitive applications

Excellent temperature coefficient of Dk and loss for phase stability from -55°C to 150°C

Excellent radiation resistance after dose irradiation

Low outgassing performance meeting aerospace vacuum requirements

Low X/Y/Z CTE for dimensional thermal stability and PTH reliability

High thermal conductivity for higher power applications

Excellent dimensional stability

Low moisture absorption

Standard RTF low roughness copper foil reduces conductor loss and provides excellent peel strength

Compatible with standard PTFE board processing techniques, suitable for multilayer and high-density hole processing


4.Wangling F4BTMS1000 PCB Construction Details

ItemSpecification
Base materialWangling F4BTMS1000
Copper foil typeRTF low roughness copper foil (standard)
Layer count2 layers
Board dimensions79.6mm x 45mm = 1 PCS, +/- 0.15mm
Minimum Trace/Space5/6 mils
Minimum Hole Size0.2mm
Blind viasNo
Finished board thickness0.4mm
Finished Cu weight1 oz (1.4 mils) outer layers
Via plating thickness20 μm
Surface finishOSP
Top SilkscreenNo
Bottom SilkscreenNo
Top Solder MaskNo
Bottom Solder MaskNo
100% Electrical testUsed prior to shipment

5. PCB Stackup (2-Layer Rigid Structure)

Copper_layer_1 - 35 μm (1 oz)

F4BTMS1000 Core - 0.254 mm (10 mil)

Copper_layer_2 - 35 μm (1 oz)


6. PCB Statistics

Components: 42

Total Pads: 78

Thru Hole Pads: 41

Top SMT Pads: 37

Bottom SMT Pads: 0

Vias: 36

Nets: 2


7. Primary Application Areas

Aerospace equipment, space and cabin equipment

Microwave and RF

Radar and military radar

Feed networks

Phase-sensitive antennas and phased array antennas

Satellite communications and more


8.Quality Assurance

Type of artwork supplied: Gerber RS-274-X
Accepted standard: IPC-Class-3
Availability: Worldwide


9. Wangling F4BTMS1000 Ceramic-Filled PTFE Laminate – Product Introduction

The F4BTMS series is an upgraded version of the F4BTM series. It has achieved a technological breakthrough in material formulation and manufacturing processes. The material has been enriched with a significant amount of ceramics and reinforced with ultra-thin and ultra-fine glass fiber cloth, resulting in substantial improvements in material performance and a broader range of dielectric constants. It is a high-reliability material suitable for aerospace applications and can replace similar foreign products.

By incorporating a small amount of ultra-thin and ultra-fine glass fiber cloth and a large amount of uniformly distributed special nano-ceramics mixed with polytetrafluoroethylene resin, the negative effects of glass fiber on electromagnetic wave propagation are minimized. This reduces dielectric loss, enhances dimensional stability, and decreases the X/Y/Z anisotropy of the material. It also increases the usable frequency range, improves electrical strength, and enhances thermal conductivity. Additionally, the material exhibits excellent low thermal expansion coefficient and stable dielectric temperature characteristics.

The F4BTMS series comes with RTF low roughness copper foil as a standard feature, which reduces conductor loss and provides excellent peel strength. It can be used with either copper or aluminum bases. The material can be processed using standard PTFE board processing techniques. Its excellent mechanical and physical properties make it suitable for multilayer, high-multilayer, and backplane processing, while also demonstrating excellent machinability for dense hole and fine line processing.


CCL 127 F4BTMS1000


10. Features and Benefits Summary

FeatureBenefit
Tight Dk tolerance (±0.2) and excellent batch-to-batch consistencyReliable and repeatable circuit performance
Ultra-low dissipation factor (0.0020 at 10 GHz)Low dielectric loss for high-frequency performance
Stable Dk and low loss up to 40 GHzSuitable for phase-sensitive applications
Low TCDk of -320 ppm/°C (-55°C to 150°C)Excellent phase stability over temperature
Low CTE (X:16, Y:18, Z:32 ppm/°C)Excellent dimensional stability and PTH reliability
High thermal conductivity (0.81 W/m·K)Suitable for higher power applications
Low moisture absorption (0.03%)Stable performance in humid environments
Excellent radiation resistanceMaintains stable electrical properties after irradiation
Low outgassing performanceMeets aerospace vacuum requirements
RTF low roughness copper foil (standard)Reduces conductor loss and provides excellent peel strength
UL 94 V-0 flammability ratingSafe for commercial and aerospace applications

11. Wangling F4BTMS1000 Data Sheet

PropertyTest ConditionUnitF4BTMS1000 Typical Value
Dielectric Constant (typical)10 GHz-10.20
Dielectric Constant Tolerance--±0.2
Dielectric Constant (design)10 GHz-10.2
Dissipation Factor (typical)2 GHz-0.0020
Dissipation Factor (typical)10 GHz-0.0023
Temperature Coefficient of Dk-55°C to 150°Cppm/°C-320
Peel Strength (1 oz RTF copper)-N/mm>1.2
Volume ResistivityNormal stateMΩ·cm≥1 × 10⁸
Surface ResistivityNormal state≥1 × 10⁸
Electrical Strength (Z direction)5KV, 500V/sKV/mm>23
Breakdown Voltage (XY direction)5KV, 500V/sKV>42
CTE (X, Y direction)-55°C to 288°Cppm/°C16-18
CTE (Z direction)-55°C to 288°Cppm/°C32
Thermal Stress260°C, 10s, 3 cycles-No delamination
Moisture Absorption20±2°C, 24 hours%0.03
DensityRoom temperatureg/cm³3.2
Operating Temperature Range-°C-55 to +260
Thermal Conductivity (Z direction)-W/(m·K)0.81
Flammability-UL-94V-0
Material Composition--PTFE, ultra-thin ultra-fine glass fiber, ceramic

12. Some Typical Applications

Aerospace equipment, space and cabin equipment

Microwave and RF

Radar and military radar

Feed networks

Phase-sensitive antennas and phased array antennas

Satellite communications and more


13. Standard Thicknesses, Panel Sizes & Claddings

Standard Dielectric Thicknesses (F4BTMS1000 minimum 0.254mm, available in 0.127mm multiples)

Thickness mm (mil)Tolerance mm (mil)Thickness mm (mil)Tolerance mm (mil)
0.254 (10)±0.02 (1.0)1.270 (50)±0.05 (2.0)
0.508 (20)±0.03 (1.19)1.500 (59)±0.06 (2.5)
0.635 (25)±0.04 (1.58)1.524 (60)±0.06 (2.5)
0.762 (30)±0.04 (1.58)1.575 (62)±0.06 (2.5)
0.787 (30.1)±0.04 (1.58)2.030 (80)±0.08 (3.2)
1.016 (40)±0.05 (2.0)2.540 (100)±0.10 (4.0)
--3.175 (125)±0.13 (5.0)
--4.060 (160)±0.18 (7.0)
--5.080 (200)±0.20 (8.0)
--6.350 (250)±0.25 (10.0)

Available Copper Foils

Copper thickness: 0.5 oz (0.018 mm), 1 oz (0.035 mm); other thicknesses available by custom order

Copper foil type: RTF low roughness copper foil (standard)

Optional: 50Ω embedded resistor copper foil (nickel-phosphorus alloy, 0.2μm thickness, 50±5Ω per square cm), aluminum base, copper base

Standard Panel Sizes

305 x 460 mm (12" x 18")

460 x 610 mm (18" x 24")

610 x 920 mm (24" x 36")

Metal-Backed Options (Aluminum or Copper Base)

Models: F4BTMS1000-AL (aluminum base), F4BTMS1000-CU (copper base)

ModelMetal BaseDensityThermal Conductivity (W/m·K)CTE (ppm/°C)Available Thickness (mm)Thickness Tolerance (mm)Available Sizes (mm)
F4BTMS***-CUCopper (red/yellow)8.9380170.48, 0.98, 1.48, 1.98, 2.98, 3.98+0.02, -0.05460×610, 460×305
F4BTMS***-ALAluminum2.7180240.48, 0.98, 1.48, 1.98, 2.98, 3.98+0.02, -0.05460×610, 460×305

 

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