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TLX-8 2-Layer 10mil Thin PCB with ENIG Finish for High-Frequency Applications


1.Introduction to TLX-8 High-Volume Antenna Material

TLX-8 is a PTFE fiberglass laminate designed for high-performance RF applications. This versatile material is widely used in low-layer-count microwave designs due to its exceptional mechanical and thermal properties. It is engineered to withstand severe environments, making it ideal for:


Space launch applications: Resists creep and vibration in bolted PWBs.
High-temperature engine modules: Maintains stability under extreme heat.
Spacecraft: Offers radiation resistance and low outgassing (NASA-approved).
Military antennas: Endures harsh maritime conditions.
Aviation altimeters: Performs reliably across wide temperature ranges.


2.Key Features

Benefits of TLX-8 PCB

Superior RF Performance: PIM values below -160 dBc.
Excellent Thermal & Mechanical Stability: Low CTE and high dimensional stability.
Low Loss: Stable dielectric constant (Dk) and low dissipation factor (DF).
Robust Construction: UL 94 V0 flammability rating and low moisture absorption.
Ideal for Microwave Designs: Perfect for radar, mobile communications, and amplifiers.


Electrical & Physical Properties

Dielectric Constant (Dk): 2.55 ± 0.04 @ 10 GHz.
Dissipation Factor (DF): 0.0018 @ 10 GHz.
High Resistivity: Excellent surface and volume resistivity under humidity and elevated temps.
Thermal Stability: CTE (X/Y/Z) of 21/23/215 ppm/°C.
High Decomposition Temp: 535°C (2% weight loss), 553°C (5% weight loss).


3.PCB Specifications at a Glance

Parameter Specification
Base Material TLX-8 PTFE Fiberglass Laminate
Layer Count 2 Layers
Board Dimensions 20mm x 21.35mm (±0.15mm)
Minimum Trace/Space 5/6 mils
Minimum Hole Size 0.2mm
Blind Vias No
Finished Board Thickness 0.3mm
Copper Weight (Outer Layers) 1oz (35µm)
Via Plating Thickness 20µm
Surface Finish ENIG (Electroless Nickel Immersion Gold)
Top/Bottom Silkscreen No
Top/Bottom Solder Mask No
Electrical Testing 100% Tested Prior to Shipment


4.PCB Stackup: 4-layer rigid PCB

Copper_layer_1 - 35 μm
Taconic TLX-8 Core - 0.254 mm (10mil)
Copper_layer_2 - 35 μm


5.PCB Statistics:

Components: 2
Total Pads: 14
Thru Hole Pads: 10
Top SMT Pads: 4
Bottom SMT Pads: 0
Vias: 5
Nets: 2


6.Typical Applications

Radar systems
Mobile communications
Microwave test equipment
Antennas, couplers, splitters, and amplifiers


7.Quality Assurance

IPC-Class 2 compliant
100% electrical tested
Global availability
Gerber RS-274X support


TLX-8 PCBs combine high-frequency performance with rugged reliability, making them the preferred choice for demanding RF and microwave applications worldwide.


 

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