(Printed Circuit Boards are custom-made products, the picture and parameters shown are just for reference)
General Description
The TC600 Microwave PCB is a high-performance circuit board designed for applications requiring enhanced thermal conductivity and low dielectric loss. Built on Rogers' (Arlon) TC600 laminates, this PCB features a woven fiberglass-reinforced, ceramic-filled PTFE composite. With a thermal conductivity of 1.1 W/mk, the TC600 PCB provides superior heat dissipation, reduces hot spots, and improves device reliability. Its stable dielectric constant across a wide temperature range (-75 ppm/°C from -40°C to 140°C) ensures consistent performance, making it ideal for power amplifiers and antennas. The immersion silver surface finish offers excellent solderability and corrosion resistance.
Features
1.Very Low Loss Tangent (0.002 at 10 GHz): Enhances amplifier and antenna efficiency.
2.Mechanical Robustness: Improves processing and reliability, replacing brittle laminates.
3.Low Coefficient of Thermal Expansion (CTE): Matches active components for low-stress solder joints (X, Y: 9 ppm/°C; Z: 35 ppm/°C).
4.High Peel Strength: Ensures reliable narrow lines and robust circuit performance.
Benefits
1.Reduced Heat Generation: Minimizes transmission line loss.
2.Heat Dissipation and Management: Enhances thermal performance and device reliability.
3.Ceramic Replacement: Suitable for replacing ceramics in certain applications.
4.Large Panel Sizes: Allows multiple circuit layouts, reducing processing costs.
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Typical Applications
1.Digital Audio Broadcasting (DAB) Antennas (Satellite Radio)
2.GPS & Hand-held RFID Reader Antennas
3.Microwave Combiner and Power Divider Boards in Avionics Applications
4.Power Amplifiers, Filters, and Couplers
5.Small Footprint Antennas
Our PCB Capability (TC600)
| PCB Capability (TC600) | |
| PCB Material: | Ceramic Filled PTFE/Woven Fiberglass |
| Designation: | TC600 |
| Dielectric constant: | 6.15 (10 GHz) |
| Dissipation Factor: | 0.002 (10 GHz) |
| Layer count: | Double Sided PCB, Multilayer PCB, Hybrid PCB |
| Copper weight: | 1oz (35µm), 2oz (70µm) |
| Dielectric thickness: | 10mil (0.254mm), 20mil (0.508mm), 30mil (0.762mm), 60mil (1.524mm) |
| PCB size: | ≤400mm X 500mm |
| Solder mask: | Green, Black, Blue, Yellow, Red etc. |
| Surface finish: | Bare copper, HASL, Immersion gold, Immersion silver, Immersion tin, ENEPIG, OSP, Pure gold plated etc. |
Appendix: Typical Properties of TC600
| 1. Electrical Properties | |||
| Dielectric Constant (may vary by thickness) | - | - | - |
| @1.8 MHz | - | 6.15 | Resonant Cavity |
| @10 GHz | - | 6.15 | IPC TM-650 2.5.5.5 |
| Dissipation Factor | - | - | - |
| @1.8 GHz | - | 0.0017 | Resonant Cavity |
| @10 GHz | - | 0.002 | IPC TM-650 2.5.5.5 |
| Temperature Coefficient of Dielectric | - | - | - |
| TCεr @ 10 GHz (-40-150°C) | ppm/ºC | -75 | IPC TM-650 2.5.5.5 |
| Volume Resistivity | - | - | - |
| C96/35/90 | MΩ-cm | 1.6x109 | IPC TM-650 2.5.17.1 |
| E24/125 | MΩ-cm | 2.4x108 | IPC TM-650 2.5.17.1 |
| Surface Resistivity | - | - | - |
| C96/35/90 | MΩ | 3.1x109 | IPC TM-650 2.5.17.1 |
| E24/125 | MΩ | 9.0x108 | IPC TM-650 2.5.17.1 |
| Electrical Strength | Volts/mil (kV/mm) | 850 (34) | IPC TM-650 2.5.6.2 |
| Dielectric Breakdown | kV | 62 | IPC TM-650 2.5.6 |
| Arc Resistance | sec | >240 | IPC TM-650 2.5.1 |
| 2. Thermal Properties | |||
| Decomposition Temperature (Td) | - | - | - |
| Initial | °C | 512 | IPC TM-650 2.4.24.6 |
| 5% | °C | 572 | IPC TM-650 2.4.24.6 |
| T260 | min | >60 | IPC TM-650 2.4.24.1 |
| T288 | min | >60 | IPC TM-650 2.4.24.1 |
| T300 | min | >60 | IPC TM-650 2.4.24.1 |
| Thermal Expansion, CTE (x,y) 50-150ºC | ppm/ºC | 9, 9 | IPC TM-650 2.4.41 |
| Thermal Expansion, CTE (z) 50-150ºC | ppm/ºC | 35 | IPC TM-650 2.4.24 |
| % z-axis Expansion (50-260ºC) | % | 1.5 | IPC TM-650 2.4.24 |
| 3. Mechanical Properties | |||
| Peel Strength to Copper (1 oz/35 micron) | - | - | - |
| After Thermal Stress | lb/in (N/mm) | 10 (1.8) | IPC TM-650 2.4.8 |
| At Elevated Temperatures (150ºC) | lb/in (N/mm) | 10 (1.8) | IPC TM-650 2.4.8.2 |
| After Process Solutions | lb/in (N/mm) | 9 (1.6) | IPC TM-650 2.4.8 |
| Young's Modulus | kpsi (MPa) | 280 (1930) | IPC TM-650 2.4.18.3 |
| Flexural Strength (Machine/Cross) | kpsi (MPa) | 9.60/9.30 (66/64) | IPC TM-650 2.4.4 |
| Tensile Strength (Machine/Cross) | kpsi (MPa) | 5.0/4.30 (34/30) | IPC TM-650 2.4.18.3 |
| 4. Physical Properties | |||
| Water Absorption | % | 0.02 | IPC TM-650 2.6.2.1 |
| Density, ambient 23ºC | g/cm3 | 2.9 | ASTM D792 Method A |
| Thermal Conductivity (z-axis) | W/mK | 1.1 | ASTM E1461 |
| Thermal Conductivity (x, y) | W/mK | 1.4 | ASTM E1461 |
| Specific Heat | J/gK | 0.94 | ASTM E1461 |
| Flammability | class | V0 | UL-94 |
| NASA Outgassing, 125ºC, ≤10-6 torr | |||
| Total Mass Loss | % | 0.02 | NASA SP-R-0022A |
| Collected Volatiles | % | 0 | NASA SP-R-0022A |
| Water Vapor Recovered | % | 0 | NASA SP-R-0022A |
Our Advantages
1.Certified Manufacturing: ISO9001, ISO14001, ISO13485, and UL certified.
2.Wide Range of PCB Laminates: Offering diverse material options including TC600, TC350, TC600 series.
3.Engineering Design Support: Prevents issues during pre-production.
4.Strict Quality Control: PCB manufacturing adheres to required specifications.
5.Large Production Facility: 16,000㎡ workshop with monthly output of 30,000㎡ and 8,000 types of PCBs.
6.Quick Turnaround: Fast CADCAM checking and free PCB quotations.
7.High First-Pass Yield: Over 99% qualified products in first production.
8.20+ Years of Experience: Specializing in high-frequency PCB manufacturing.
9.Experienced Team: A team driven by passion, discipline, responsibility, and honesty.
10.Flexible Ordering: No minimum order quantity (MOQ); low-cost prototypes and small runs.
Frequently Asked Questions (FAQs)
Do We Deliver Worldwide?
All PCBs available through Bicheng Ltd can be shipped worldwide to any non-embargoed country. We partner with DHL, FedEx, TNT, UPS, EMS, and Aramex.
Is the TC600 High-Frequency Material in Stock?
We maintain stock of Rogers (Arlon) TC600 laminates in various thicknesses including 15mil, 20mil, 30mil, 50mil, 60mil. Please consult our sales team for availability and volume pricing.
Can I Collect My Order?
You can pick up your PCB orders from our premises using your account with DHL, UPS, or FedEx. We will assist in preparing the necessary export documents.
How Much Will It Cost for Delivery?
We offer various carriers to choose from. Typically, we select the most cost-effective shipping option. For urgent orders, faster delivery can be arranged.
Am I Able to Return My PCBs?
As PCBs are custom-made products, returns are not allowed unless there are quality issues.
When Will My Order Arrive?
Orders are dispatched the same day if fabrication is completed before 5 PM. For Asian clients: 2-3 days; European and American clients: 6-7 days. Transit times may vary by carrier.
Will I Need to Sign for My Package?
All orders are shipped via major carriers and are fully trackable, often requiring signature upon delivery.
How Can I Track My Order?
Once your PCBs are dispatched, you'll receive a shipping confirmation email with a tracking number to monitor your package online.
What Should I Do If My Parcel is Damaged or Lost?
Such incidents are rare. PCBs are packed with bubble materials and strong cartons. If damage or loss occurs, contact us immediately for resolution with the carrier.
Fill in the form below and our engineers will reply within 24 hours with technical specifications and pricing for TC600 Microwave PCB.