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F4BM High Frequency PCB Advanced Laminates for Enhanced Performance

(PCB's are custom-made products, the picture and parameters shown are just for reference)


Introduction

The F4BM High Frequency PCB series is crafted from a scientifically formulated blend of fiberglass cloth, polytetrafluoroethylene (PTFE) resin, and PTFE film. This design improves electrical performance compared to the F4B series, featuring a wider range of dielectric constants, lower dielectric loss, increased insulation resistance, and enhanced stability, making it a suitable replacement for similar foreign products.


The F4BM and F4BME variants share the same dielectric layer but differ in copper foil combinations: F4BM uses ED copper foil for applications without Passive Intermodulation (PIM) requirements, while F4BME utilizes reverse-treated foil (RTF) copper foil for superior PIM performance, precise line control, and reduced conductor loss.


By adjusting the ratio of PTFE to fiberglass cloth, both variants achieve precise dielectric constant control, ensuring low loss and improved dimensional stability. A higher dielectric constant is linked to a greater fiberglass proportion, enhancing dimensional stability and reducing thermal expansion.


Features & Benefits

Customizable dielectric constant (DK) options: 2.17 to 3.0
Low loss characteristics
F4BME with RTF copper foil for excellent PIM performance
Cost-effective and diverse size options
Radiation resistance and low outgassing
Commercially available with large-scale production


Laminate Models and Data Sheet

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Product Technical Parameters Product Model & Data Sheet
Product Features Test Conditions Unit F4BM217 F4BM220 F4BM233 F4BM245 F4BM255 F4BM265 F4BM275 F4BM294 F4BM300
Dielectric Constant (Typical) 10GHz / 2.17  2.2  2.33  2.45  2.55  2.65  2.75  2.94  3.0 
Dielectric Constant Tolerance / / ±0.04 ±0.04 ±0.04 ±0.05 ±0.05 ±0.05 ±0.05 ±0.06 ±0.06
Loss Tangent (Typical) 10GHz / 0.001  0.001  0.0011  0.0012  0.0013  0.0013  0.0015  0.0016  0.0017 
20GHz / 0.0014  0.0014  0.0015  0.0017  0.0018  0.0019  0.0021  0.0023  0.0025 
Dielectric Constant Temperature Coefficient -55ºC~150ºC PPM/℃ -150  -142  -130  -120  -110  -100  -92  -85  -80 
Peel Strength 1 OZ F4BM N/mm >1.8 >1.8 >1.8 >1.8 >1.8 >1.8 >1.8 >1.8 >1.8
1 OZ F4BME N/mm >1.6 >1.6 >1.6 >1.6 >1.6 >1.6 >1.6 >1.6 >1.6
Volume Resistivity Standard Condition MΩ.cm ≥6×10^6 ≥6×10^6 ≥6×10^6 ≥6×10^6 ≥6×10^6 ≥6×10^6 ≥6×10^6 ≥6×10^6 ≥6×10^6
Surface Resistivity  Standard Condition ≥1×10^6 ≥1×10^6 ≥1×10^6 ≥1×10^6 ≥1×10^6 ≥1×10^6 ≥1×10^6 ≥1×10^6 ≥1×10^6
Electrical Strength (Z direction) 5KW,500V/s KV/mm >23 >23 >23 >25 >25 >25 >28 >30 >30
Breakdown Voltage (XY direction) 5KW,500V/s KV >30 >30 >32 >32 >34 >34 >35 >36 >36
Coefficientof Thermal Expansion   XY direction -55 º~288ºC ppm/ºC 25, 34 25, 34 22, 30 20, 25 16, 21 14, 17 14, 16 12, 15 12, 15
Z direction -55 º~288ºC ppm/ºC 240  240  205  187  173  142  112  98  95 
Thermal Stress 260℃, 10s,3 times No delamination No delamination No delamination No delamination No delamination No delamination No delamination No delamination No delamination
Water Absorption 20±2℃, 24 hours % ≤0.08 ≤0.08 ≤0.08 ≤0.08 ≤0.08 ≤0.08 ≤0.08 ≤0.08 ≤0.08
Density Room Temperature g/cm3 2.17  2.18  2.20  2.22  2.25  2.25  2.28  2.29  2.29 
Long-Term Operating Temperature High-Low Temperature Chamber -55~+260 -55~+260 -55~+260 -55~+260 -55~+260 -55~+260 -55~+260 -55~+260 -55~+260
Thermal Conductivity Z direction W/(M.K) 0.24  0.24  0.28  0.30  0.33  0.36  0.38  0.41  0.42 
PIM Only applicable to F4BME dBc ≤-159 ≤-159 ≤-159 ≤-159 ≤-159 ≤-159 ≤-159 ≤-159 ≤-159
Flammability / UL-94 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0
Material Composition / / PTFE, Fiberglass Cloth
F4BM paired with ED copper foil, F4BME paired with reverse-treated (RTF) copper foil.


Our PCB Capability (F4BM)

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PCB Capability (F4BM) 
PCB Material: PTFE glass fiber cloth copper clad laminates
Designation                        (F4BM ) F4BM DK (10GHz) DF (10 GHz)
F4BM217 2.17±0.04 0.0010 
F4BM220 2.20±0.04 0.0010 
F4BM233 2.33±0.04 0.0011 
F4BM245 2.45±0.05 0.0012 
F4BM255 2.55±0.05 0.0013 
F4BM265 2.65±0.05 0.0013 
F4BM275 2.75±0.05 0.0015 
F4BM294 2.94±0.06 0.0016 
F4BM300 3.00±0.06 0.0017 
Layer count: Single Sided, Double Sided PCB, Multilayer PCB, Hybrid PCB
Copper weight: 0.5oz (17 µm), 1oz (35µm), 2oz (70µm)
Dielectric thickness               (or overall thickness) 0.127mm (dielectric), 0.2mm, 0.25mm, 0.5mm, 0.508mm, 0.762mm, 0.8mm, 1.0mm, 1.5mm, 1.524mm, 1.575mm, 2.0mm, 2.5mm, 3.0mm, 4.0mm, 5.0mm, 6.0mm, 8.0mm, 10.0mm, 12.0mm
PCB size: ≤400mm X 500mm
Solder mask: Green, Black, Blue, Yellow, Red etc.
Surface finish: Bare copper, HASL, ENIG, Immersion silver, Immersion tin, OSP, Pure gold, ENEPIG etc..

Applications

An example of a 2-layer copper high-frequency PCB constructed with F4BM material and a low DK of 2.2 is shown, featuring HASL surface finish on a 3.0mm substrate.


The F4BM High Frequency PCB is ideal for microwave, RF, and radar systems, including phase shifters, passive components, power dividers, couplers, combiners, feed networks, phased array antennas, satellite communications, and base station antennas.


Final Note on F4BM Series Boards

The F4BM series laminates can be produced with either aluminum-based or copper-based materials, where one side features copper foil and the other is covered with aluminum or copper for shielding or heat dissipation.



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