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High-Performance 4-Layer HDI PCB Using RO4003C Material

(Custom PCBs are tailored products; the images and specifications provided are for reference only.)


Introduction to RO4003C

Rogers RO4003C is a proprietary, woven glass reinforced hydrocarbon/ceramic material that combines the electrical performance of PTFE with the manufacturability of epoxy/glass. This innovative material is designed for superior high-frequency performance and cost-effective circuit fabrication. RO4003C features low dielectric loss, making it suitable for applications where traditional laminates fall short at higher frequencies. It is ideal for RF microwave circuits, matching networks, and controlled impedance transmission lines.


Key Features of RO4003C

Dielectric Constant (Dk): 3.38 ± 0.05 at 10 GHz
Dissipation Factor: 0.0027 at 10 GHz
Thermal Conductivity: 0.71 W/m·K
Thermal Coefficient of Dk: +40 ppm/°C (range: -50°C to 150°C)
CTE Matched to Copper: 11 ppm/°C (X-axis), 14 ppm/°C (Y-axis)
Low Z-Axis CTE: 46 ppm/°C
Glass Transition Temperature (Tg): >280°C
Low Moisture Absorption: 0.06%


PCB Construction Details

Parameter Details
Base Material RO4003C
Layer Count 4 layers
Board Dimensions 65mm x 65mm (1 PCS, ± 0.15mm)
Minimum Trace/Space 7/8 mils
Minimum Hole Size 0.5mm
Blind & Buried Vias L1-L2, L2-L3
Finished Board Thickness 4.8mm
Finished Copper Weight 1oz (1.4 mils) for inner and outer layers
Via Plating Thickness 20 µm
Surface Finish ENEPIG
Silkscreen None on both sides
Solder Mask None on both sides
Countersunk Holes Yes
Electrical Testing 100% before shipment

PCB Stackup

Layer Details
Copper Layer 1 35 µm
RO4003C Core 0.508 mm (20 mil)
Prepreg (RO4450F) 0.203 mm (8 mil)
RO4003C Core 1.524 mm (60 mil)
Copper Layer 2 35 µm
Prepreg (RO4450F) 0.203 mm (8 mil)
RO4003C Core 1.524 mm (60 mil)
Copper Layer 3 35 µm
Prepreg (RO4450F) 0.203 mm (8 mil)
RO4003C Core 0.508 mm (20 mil)
Copper Layer 4 35 µm

PCB Statistics

Components: 6
Total Pads: 11
Thru Hole Pads: 5
Top SMT Pads: 6
Bottom SMT Pads: 0
Vias: 5
Nets: 4



Artwork and Standards

Type of Artwork Supplied: Gerber RS-274-X
Accepted Standard: IPC-Class-2
Availability: Worldwide


Applications

Commercial Airline Broadband Antennas
Microstrip and Stripline Circuits
Millimeter Wave Applications
Radar Systems
Guidance Systems
Point-to-Point Digital Radio Antennas



Next Advanced 4-Layer HDI PCB with RO4003C Material for High-Frequency Applications