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Impedance Controlled Flexible Printed Circuit (FPC) on Polyimide

(Printed Circuit Boards are custom-made products, the picture and parameters shown are just for reference)


General Description

This flexible prined circuit (FPC) is built on a 76-micron polyimide substrate with 90-ohm impedance control, specifically designed for USB connector applications. The FPC has a standard thickness of 0.20 mm and features a yellow solder mask (coverlay) on both sides, with immersion gold plating on the pads. To provide additional support, FR-4 stiffeners are incorporated at the head and tail of the circuit. The base material is sourced from Shengyi, and the entire board is supplied as 1-up flex per panel. Fabrication adheres to IPC 6012 Class 2 standards using supplied Gerber data. Each shipment contains 25 pieces.



Parameter and data sheet

Click to expand/collapse the table
PCB Size: 196 X 35mm = 1 PCS
Number of Layers 2 layers
Board Type Flexbile PCB
Board Thickness 0.2mm +/-10%
Stackup TOP FR-4 Steffener 0.8mm
PI coverlay 0.025mm
Copper top 0.035mm finish
Polyimide substrate 0.076mm
Copper top 0.035mm finish
PI coverlay 0.025mm
Board Material Supplier Shengyi
Tg Value of Board Material  60℃
PTH Cu thickness 20 um
Inner Iayer Cu thicknes N/A
Surface Cu thickness 35 um (1oz)
Coverlay Colour Yellow
Number of Coverlay 2
Thickness of Coverlay 25 um
Stiffener FR-4 0.8mm
Type of Silkscreen Ink N/A
Supplier of Silkscreen N/A
Color of Silkscreen N/A
Number of Silkscreen N/A
Minimum via (mm) 0.3 
Minimum Trace (mil) 5.90 
Minimum Gap(mil) 11.8 
Surface Finish Immersion Gold
RoHS Required Yes
Famability 94-V0
Thermal Shock Test Pass, -25℃±125℃, 1000 cycles. 
Thermal Stress Pass, 300±5℃,10 seconds, 3 cycles. No delamination, no blistering.
Function  100% Pass electrical test
Workmanship Compliance with IPC-A-600H & IPC-6013C Class 2
Type of artwork to be supplied email file, Gerber RS-274-X, PCBDOC etc
Service area Worldwide, Globally.


Features and Benefits

Excellent Flexibility: Ideal for applications requiring intricate routing and flexibility.
Volume Reduction: Optimizes space in compact designs.
Weight Reduction: Lightweight materials enhance overall product efficiency.
Consistency of Assembly: Ensures uniform manufacturing and assembly processes.
Increased Reliability: Designed for high-performance applications with robust construction.
Powerful PCB Capabilities: Supports research, development, sales, and marketing needs.
On-Time Delivery: Maintains a delivery rate higher than 98%.
No Minimum Order Quantity: Available for orders as low as one piece.


Applications

Our impedance-controlled FPCs are suitable for various applications, including:

Flexible flat cables
Industrial control temperature controllers
Medical equipment controllers
Automobile GPS navigation flex boards
Tablet keypad flex boards
Display backlights


Characteristic Impedance

Definition: Characteristic impedance refers to the resistance of high-frequency signals or electromagnetic waves during transmission relative to a reference layer. It is the vector summation of electrical impedance, inductive reactance, and capacitance resistance.


Classification:
1.Single-ended (Line) Impedance: Measured impedance of a single signal line.
2.Differential Impedance: Measured impedance between two transmission lines with equivalent width and spacing.
3.Coplanar Impedance: Measured impedance with signal lines transmitting between surrounding GND/VCC.



Determinant Conditions for Impedance Control


When signal transmission occurs in the PCB conductor, if the conductor length approaches 1/7 of the signal wavelength, it acts as a signal transmission line. Impedance control is necessary based on customer requirements, particularly for specific line widths.


Explore our range of impedance-controlled flexible circuits tailored for high-performance applications. For more information or to discuss your specific needs, please contact us!



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