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TLY-3 Electronics PCB Material for High-Frequency PCB Board Design

Brief Introduction

TLY-3 laminates are manufactured with very lightweight woven fiberglass and are much more dimensionally stable than chopped fiber reinforced PTFE composites. The woven matrix in the TLY-3 material yields a more mechanically stable laminate that is suitable for high volume manufacturing. The low dissipation factor enables successful deployment for automotive radar applications designed at 77 GHz as well as other antennas in millimeter wave frequencies. Comparative OEM testing at 77 GHz has shown equivalent insertion losses/dielectric properties compared to chopped fiber reinforced competitors, with the primary benefit being much higher manufacturing yields. TLY-3FF is a highly flexible variant designed for applications requiring installation with a bend radius, offering flexibility comparable to chopped fiber reinforced PTFE laminates but with a lower loss tangent, along with the dimensional stability typical of standard fiberglass reinforced laminates.


Technical Features & Benefits

Dimensionally Stable
Lowest Df
High Peel Strength
Low Moisture Absorption
Uniform, Consistent Dk
Laser Ablatable



Typical Properties:RT/duroid 5870

Click to expand/collapse the table
Properties Conditions Typical Value Unit Test Method
Dielectric Constant @ 10 GHz 2.33 ± 0.02 IPC-650 2.5.5.5
Dissipation Factor @ 10 GHz 0.0012 IPC-650 2.5.5.5
Volume Resistivity 1010 Mohms/cm IPC-650 2.5.17.1 (after elevated temp.)
1010 Mohms/cm IPC-650 2.5.17.1 (after humidity)
Surface Resistivity 108 Mohms IPC-650 2.5.17.1 (after elevated temp.)
108 Mohms IPC-650 2.5.17.1 (after humidity)
Thermal Conductivity 0.22 W/M*K ASTM F 433
CTE (25-260°C) X 26 ppm/°C ASTM D 3386 (TMA)
Y 15 ppm/°C
Z 217 ppm/°C
Peel Strength 1/2 oz. ED copper 1.96 (11) N/mm (Ibs/in) IPC-650 2.4.8
1 oz. CL1 copper 2.86 (16) N/mm (Ibs/in) IPC-650 2.4.8
1 oz. C1 copper 3.04 (17) N/mm (Ibs/in) IPC-650 2.4.8
2.32 (13) N/mm (Ibs/in) IPC-650 2.4.8 (at elevated temp.)
Flexural Strength MD 96.91 (14,057) N/mm2 (psi) IPC-650 2.4.4
CD 89.32 (12,955) N/mm2 (psi) IPC-650 2.4.4
Young's Modulus MD 9.65 X 103 (1.4 X 106) N/mm2 (psi) ASTM D 3039 / IPC-650 2.4.19
Poisson's Ratio MD 0.21 ASTM D 3039 / IPC-650 2.4.19
Density Specific Gravity 2.19 g/cm3 ASTM D 792
Dimensional Stability MD, 10 mil -0.038 mm/M (mils/in) IPC-650 2.4.39 (avg. after bake & thermal stress)
CD, 10 mil -0.038 mm/M (mils/in) IPC-650 2.4.39
Moisture Absorption 0.02 % IPC-650 2.6.2.1
NASA Outgassing TML 0.01 %
CVCM 0.01 %
WVR 0.01 %
UL-94 Flammability Rating V-0 UL-94

Application Areas

Automotive Radar
Satellite/Cellular Communications
Power Amplifiers
LNBs, LNAs, LNCs
Aerospace


Avalable Configurations

Typical Thicknesses:
0.0035 inch / 0.09 mm
0.0050 inch / 0.13 mm
0.0075 inch / 0.19 mm
0.0100 inch / 0.25 mm
0.0200 inch / 0.51 mm
0.0300 inch / 0.76 mm
0.0600 inch / 1.52 mm

Available Sheet Sizes:
12 x 18 inch / 305 x 457 mm
16 x 18 inch / 406 x 457 mm
18 x 24 inch / 457 x 610 mm
16 x 36 inch / 406 x 914 mm
24 x 36 inch / 610 x 914 mm
18 x 48 inch / 457 x 1220 mm


All test data provided are typical values and not intended to be specification values. For review of critical specification tolerances, please contact a company representative directly.


TLY-3 can be manufactured in increments of 0.005" (0.125mm).
Standard panel size is 18" x 24" (457 mm x 610 mm).
Please contact AGC for availability of additional thicknesses, other sizes & any other type of cladding.


Why Choose Us?

1. Engineering design prevents problems from occurring in pre-production;
2. ISO9001, ISO14001, ISO13485, UL certified manufacturing factory;
3. AOI inspection;
4. Delivery on time higher than 98% on-time-delivery rate;
5. 16000m2 workshop;
6. 30000m2 output capability per month;
7. 8000 types of PCB's per month;
8. Quick CADCAM checking and free PCB quotation;
9. More than 18+ years of PCB experience;
10. Customer complaint rate: <1%