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10-Layer BGA PCB for High-Performance PLC Modules

(Custom PCBs are tailored products; the images and specifications provided are for reference only.)


General description

This is a type of 10-layer printed circuit board built on FR-4 Tg170 substrate for the application of PLC controls. It's 2.0 mm thick with white silkscreen on green solder mask and immersion gold on pads. A BGA package is placed on the top of the circuit board, high pin-count on a 0.5mm pitch. The base material is from Shengyi and supplying 1 up board. It features HDI structure with blind via from inner layer 8 to bottom side, buried vias in inner layer 3 to inner layer 5. They're fabricated per IPC 6012 Class 2 using supplied Gerber data. Each 20 boards are packed for shipment.


A BGA (Ball Grid Array) package is positioned on the top layer, accommodating high pin-count components with a 0.5 mm pitch. The base material is sourced from Shengyi, and the PCB is fabricated according to IPC 6012 Class 2 standards, utilizing provided Gerber data. Each shipment consists of 20 boards, carefully packed for delivery.


Features and benefits

High Tg industrial-grade materials ensure exceptional thermal reliability.
Immersion gold plating guarantees excellent wetting during soldering and prevents copper corrosion.
In-house engineering design minimizes potential pre-production issues.
Certifications include ISO9001, ISO14001, IATF16949, ISO13485, and UL.
Customer complaint rate is maintained below 1%, with a delivery rate exceeding 98%.
Capable of transitioning from prototype to volume production.
Supports multilayer and any layer HDI PCB configurations.
Over 20 years of experience in PCB manufacturing.



Applications:

This PCB is suitable for a variety of applications, including:
Converters
USB Wireless Adapters
12V Inverters
Wireless Routers
Ladder Logic Controllers
Battery Inverters
CCTV Security Systems
Wireless G Routers
Programmable Controllers
Backplanes


PCB Specifications

Click to expand/collapse the table

Item Description Value
Layer count 10 Layers PCB 10 Layers Board
Board type Multilayer PCB Multilayer PCB Board
Board size 168.38 x 273.34mm=1up 168.38 x 273.34mm=1up
Laminate Laminate Type FR4
Supplier SHENGYI
Tg TG ≧170
Finished thickness 2.0+/-10% MM
Plating Thickness PTH Cu thickness >20 um
Inner layer Cu Thickness 1/1 OZ
Surface Cu thickness 35 um
Solder  Mask Material type LP-4G G-05
Supplier Nan Ya
Color Green
Single / both sides Both Sides
S/M thickness >=10.0 um
3M tape test NO Peel  Off
Legend Material type S-380W
Supplier Tai yo
Color White
Location Both Sides
3M tape test No peel off
Circuit Trace Width (mm) 0.203+/-20%mm
Spacing (mm) 0.203+/- 20%mm
Identification UL mark 94V-0
Company Logo QM2
Date code 1017
Mark location CS
Immersion Gold Nickel 100u''
Gold ≧2u''
Reliabilty Tests Thermal shock test 288±5℃, 10sec ,3 cycles
solder abllity test 245±5℃
Function Electrioal Test 233+/-5℃
Standard IPC-A 600H class 2, IPC_6012C CLASS 2 100%
Appearance Visual inspection 100%
warp and twist <= 0.75%

BGA and Via Plug Information:

The BGA package type provides several advantages:
Reduced packaging area with increased functionality and pin count.
Self-centering solder during reflow soldering for easy assembly.
High reliability and excellent electrical performance at a lower cost.


PCBs featuring BGA typically have smaller via holes, designed to be 8-12 mil in diameter. Vias beneath BGA pads must be plugged with resin, prohibiting solder ink on pads and drilling on BGA pads. Available plug sizes include 0.25 mm, 0.3 mm, 0.35 mm, 0.4 mm, 0.45 mm, 0.5 mm, and 0.55 mm.




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