TP1020 High Frequency PCB - 5.0mm High DK RF PCB for Aircraft, GPS, and Satellite Applications
(Printed Circuit Boards are custom-made products; the images and parameters shown are for reference only.)
General Description
The TP1020 High Frequency PCB is a high-performance printed circuit board built on Wangling's TP1020 substrate with a dielectric constant (DK) of 10.2. This double-layer PCB features a 5.0mm laminate with a hot air solder leveling (HASL) surface finish and a black solder mask. Both layers are finished with 1 oz copper. The boards are manufactured in compliance with IPC 6012 Class 2 standards using supplied Gerber data. Each shipment includes 20 boards packed securely for delivery.
PCB Specifications
| TP1020 High Frequency Printed Circuit Board 5.0mm Alternative High DK RF PCB | |
| PCB SIZE | 50 x 61mm=1up |
| BOARD TYPE | Double sided PCB |
| Number of Layers | 2 layers |
| Surface Mount Components | YES |
| Through Hole Components | NO |
| LAYER STACKUP | copper ------- 35um(0.5 oz+plate) TOP layer |
| TP1020 - 5.0mm | |
| copper ------- 35um(0.5 oz + plate) BOT Layer | |
| TECHNOLOGY | |
| Minimum Trace and Space: | 197 mil / 118 mil |
| Minimum / Maximum Holes: | 2.0 mm / 6.0 mm |
| Number of Different Holes: | 2 |
| Number of Drill Holes: | 8 |
| Number of Milled Slots: | 0 |
| Number of Internal Cutouts: | 0 |
| Impedance Control: | no |
| Number of Gold finger: | 0 |
| BOARD MATERIAL | |
| Glass Epoxy: | TP1020 DK 10.2 |
| Final foil external: | 1.0 oz |
| Final foil internal: | N/A |
| Final height of PCB: | 5.1 mm ±0.12 |
| PLATING AND COATING | |
| Surface Finish | HASL Lead free |
| Solder Mask Apply To: | Top layer |
| Solder Mask Color: | Black |
| Solder Mask Type: | LPI |
| CONTOUR/CUTTING | Routing |
| MARKING | |
| Side of Component Legend | N/A |
| Colour of Component Legend | N/A |
| Manufacturer Name or Logo: | N/A |
| VIA | Plated through hole(PTH), minimum size 2.0mm. |
| FLAMIBILITY RATING | 94V-0 |
| DIMENSION TOLERANCE | |
| Outline dimension: | 0.0059" |
| Board plating: | 0.0029" |
| Drill tolerance: | 0.002" |
| TEST | 100% Electrical Test prior shipment |
| TYPE OF ARTWORK TO BE SUPPLIED | email file, Gerber RS-274-X, PCBDOC etc |
| SERVICE AREA | Worldwide, Globally. |
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Typical Applications
Aircraft Collision Avoidance Systems
GPS Antennas
Microstrip Patch Antennas
Passive Components (filters, couplers, power dividers)
Satellite Components
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TP-1/2 High Frequency Laminates
The TP material is a unique high-frequency thermoplastic in the industry. The dielectric layer of TP-type laminates consists of ceramics and polyphenylene oxide resin (PPO), without fiberglass reinforcement. The dielectric constant can be precisely adjusted by altering the ratio between ceramics and PPO resin. This specialized production process ensures excellent dielectric performance and high reliability. TP refers to the smooth surface material without copper cladding, TP-1 has copper cladding on one side, and TP-2 has copper cladding on both sides.
Data Sheet (TP Laminates)
| Product Technical Parameter | Product Models & Data Sheet | |||||||||||||||
| Product Features | Test Conditions | Unit | TP TP-1 TP-2 | |||||||||||||
| Dielectric Constant | When the dielectric constant is ≤11, the test condition is 10GHz. When the dielectric constant is >11, the test condition is 5GHz. |
/ | 3.0±0.06 | 4.4±0.09 | 6.0±0.12 | |||||||||||
| 6.15±0.12 | 9.2±0.18 | 9.6±0.19 | ||||||||||||||
| 10.2±0.2 | 11.0±0.022 | 16.0±0.4 | ||||||||||||||
| 20.0±0.8 | 22.0±0.88 | 25.0±1.0 | ||||||||||||||
| The dielectric constant can be customized within the range of 3.0 to 25. | ||||||||||||||||
| Dielectric Constant Tolerance | Dielectric Constant 3.0～11.0 | / | ±2% | |||||||||||||
| Dielectric Constant 11.1～16.0 | / | ±2.5% | ||||||||||||||
| Dielectric Constant 16.1～25.0 | / | ±4% | ||||||||||||||
| Loss Tangent | Loss Tangent 3.0～9.5 | 10GHz | / | 0.0010 | ||||||||||||
| Loss Tangent 9.6～11.0 | 10GHz | / | 0.0012 | |||||||||||||
| Loss Tangent 11.1～16.0 | 5GHz | / | 0.0015 | |||||||||||||
| Loss Tangent 16.1～25.0 | 5GHz | / | 0.0020～0.0025 | |||||||||||||
| Dielectric Constant Temperature Coefficient | Dielectric Constant 3.0～9.5 | -55 º~150ºC | PPM/℃ | -50 | ||||||||||||
| Dielectric Constant 9.6～16.0 | -55 º~150ºC | PPM/℃ | -40 | |||||||||||||
| Dielectric Constant 16.1～25.0 | -55 º~150ºC | PPM/℃ | -55 | |||||||||||||
| Peel Strength | 1 OZ Normal State | N/mm | >0.6 | |||||||||||||
| 1 OZ After AC Humidity Test | N/mm | >0.4 | ||||||||||||||
| Volume Resistivity | Normal State at 500V | MΩ.cm | >1×109 | |||||||||||||
| Surface Resistivity | Normal State at 500V | MΩ | >1×107 | |||||||||||||
| Coefficient of Thermal Expansion (XY Z) |
Dielectric Constant 3.00～4.40 | -55 º~150ºC | PPM/℃ | 60,60,70 | ||||||||||||
| Dielectric Constant 4.60～6.15 | -55 º~150ºC | PPM/℃ | 50,50,60 | |||||||||||||
| Dielectric Constant 6.16～11.0 | -55 º~150ºC | PPM/℃ | 40,40,55 | |||||||||||||
| Dielectric Constant 11.1～16.0 | -55 º~150ºC | PPM/℃ | 40,40,50 | |||||||||||||
| Dielectric Constant 16.1～25.0 | -55 º~150ºC | PPM/℃ | 35,35,40 | |||||||||||||
| Water Absorption | 20±2℃, 24 hours | % | ≤0.01 | |||||||||||||
| Long-Term Operating Temperature | High-Low Temperature Chamber | ℃ | -100º~150ºC | |||||||||||||
| Material Composition | Polyphenylene ether, ceramic, paired with ED copper foil. | |||||||||||||||
| The density and thermal conductivity data for materials with different dielectric constants are as follows: | ||||||||||||||||
| Product Features | Unit | Dielectric Constanct | ||||||||||||||
| 3.0 | 4.4 | 6.0 | 6.15 | 9.6 | 10.2 | 11.0 | 16.0 | 20.0 | 22.0 | 25.0 | ||||||
| Density | g/cm3 | 1.69 | 1.89 | 2.1 | 2.12 | 2.26 | 2.33 | 2.40 | 2.76 | 2.73 | 2.77 | 2.94 | ||||
| Thermal Conductivity | W/(M.K) | 0.40 | 0.44 | 0.55 | 0.55 | 0.65 | 0.67 | 0.70 | 0.80 | 0.85 | 0.90 | 1.0 | ||||
Other Available High Frequency Materials
Rogers Materials: RO4350B, RO4003C, RO4730G3, RO4360G2, RO4533, RO4534, RO4535, RO3003, RO3035, RO3006, RO3010, RO3210, RO3203, etc.
Rogers RT/duroid Series: RT/duroid 5880, RT/duroid 5870, RT/duroid 6002, RT/duroid 6010, RT/duroid 6035HTC, etc.
Rogers TMM and Kappa Series: TMM4, TMM10, Kappa 438, etc.
PTFE F4B: DK2.2, DK2.65
Taconic Materials: TLX-0, TLX-9, TLX-8, TLX-7, TLX-6, TLY-5, TLY-3, RF-35TC, RF-35, TLF-35, RF-60A, RF-60TC, RF-35A2, RF-45, TRF-45, RF-10, et.
Other Materials: AD450, AD600, AD1000, TC350, etc.